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A metal chop saw is easy to spot on any construction site. This heavy-duty metal cutting tool is specially designed to cut through thick or dense materials like steel, aluminum, thick logs of wood, corrugates metal, etc. The robust circular cutting disc is responsible to cut through various materials. One can say that the abrasive disc is similar to a thin grinding wheel that cuts and burrs the metal pipes/sheets.

Earlier, these heavy tools were common on a job site or building construction. But now you can easily find them in the house of a DIY lover. Many people keep such tools in their home workshops to complete various tasks around the home. A good quality chop saw can cut metal pipes, tiles, and even concrete to help you finish tasks precisely. But the only catch is to buy the right product. So we’ve compiled a list of the best metal chop saw that are worth investing in.

Best Chop Saw For Cutting Metal

Read the in-depth reviews to understand each metal cutting saw better.

1) Makita LC1230 12″ Metal Cutting Saw

Makita LC1230 12 Metal Cutting Saw

Powerful and functional, the Makita 12-inch metal cutting saw is perfect for both home and professional use. Powered by a 15 amp motor, the rotating circular disc delivers 1700 RPMs. And this much speed is enough to cut through steel pipe, angle iron, tubing, conduit, and channels. Also, it is 4x faster in cutting metal as compared to abrasive cut-off saws. Thus, saves time and energy.

The user-friendly design of the Makita LC1230 industrial chop saw features a quick-release vise. This secures metal retention as well as speeds up the repeated cut-offs. Then there’s a quick-release support fence that adjusts 0-45º for miter cutting. The miter cutting feature is helpful while working on wooden projects, especially the one for decor.

Using the heavy-duty tool is extremely easy, thanks to its D-shape handle. This handle is equipped with 2 finger trigger and a lock-off button. While the finger trigger eases cutting of steel and other metal, the lock-off button is engineered to prevent accidental start-up. And this combination makes the tool perfect for new users.

Makita LC1230 comes with a carbide-tipped blade that withstands high heat as well as is highly durable. On proper use, the circular saw will last up to 50x longer, plus, resulting in clean cuts that require less burring.

Our Verdict

Pros:

  • Safety feature to prevent accidental starting
  • Shaft lock for quick blade change
  • Shaving collection tray beneath to work in a cleaner environment
  • Comes with a socket wrench that stores on the base of the tool and helps with the change of blade
  • A sturdy cast aluminum base holds the tool steady which cutting dense metal
  • UL-listed
  • Quick-release ‘tool-less’ guide plate adjusts from 0 to 45 degrees for easy milter cutting
  • Best electric carbide-tipped cutting saw for steel and other metal

Cons:

  • Only 90-degree vertical cut

Key Features:

  • 15-amp motor
  • 12-inch carbide-tipped blade
  • Max speed: 1700 RPM
  • Max cutting thickness(90º): 4.5 inch
  • Max cutting thickness(45º): 3.5-inch
  • 1-year limited warranty
  • Weighs 42.50 lbs

2) Evolution Power Tools 15-Inch Steel Cutting Chop Saw

Evolution Power Tools EVOSAW380 15-Inch Steel Cutting Chop Saw

Evolution 15-inch chop-saw cuts metal like butter. Equipped with a 15-amp motor, the machine offers a no-load speed of 1450 rpm. This much speed is enough to cut steel with virtually no heat. The credit behind clean-cut goes to Evolution’s 14-inch mild cutting steel blade, that is, EVOSAW380. This circular saw blade cuts cold steel without any coolant.

In addition to steel, the 14-inch mild TCT blade is ideal for cutting steel plate, square tube, angle iron, tube, and metal roofing. In short, it is a perfect budget chop saw for home use. Besides, heavy-duty quick-release vice encourages quick and effortless clamping. And this is excellent to work with a variety of industry metal materials.

A good portion of the blade is covered with a chip deflection shield that acts as a safeguard. Not only does it keep your hand safe but also prevents the metal chippings from hitting your eyes or face. Speaking of metal chips, the abrasive saw comprises a pull-out collection tray that keeps the work bottom scratch-free as well as eases disposal.

Evolution metal cutting machine comes with a 66-tooth carbide-tipped blade that outperforms abrasive saws. The sharp teeth of the circular disc live up to 1000 cuts. This is good for DIY projects around the home or workshop.

Our Verdict

Pros:

  • Cuts through aluminum, wood, metal, PVC, and plastic
  • Heavy-duty cast aluminum base
  • High-torque gearbox
  • CSA certified
  • Canister dust collection method
  • 66-tooth carbide cutting blade lasts 20x longer than abrasive discs
  • Best dry-cut chop saw that cuts metal with minimal heat and burrs

Cons:

  • Apparently, the trigger safety is designed for right-handed persons

Key Features:

  • 15-amp motor
  • 14-inch mild steel cutting blade
  • Max speed: 1650 RPM
  • Max cutting thickness: 4.5-inch
  • Chip deflection shield
  • 0º-45º miter cuts
  • 3-year warranty
  • Weighs 55 pounds

3) DEWALT Metal Cutting Saw, 14-Inch

DEWALT Metal Cutting Saw, 14-Inch

Any cheap chop saw can cut low-density metal. But it takes power and quality to cut through dense metals. And Dewalt metal cutting saw with a power of 4 HP cuts various ferrous and non-ferrous metals. Non-ferrous metal or metal alloys are generally harder than metal in its pure form. This is because they are a mixture of two or more metals.

Dewalt multi-cutter saw features a 14-inch disc with 66-tooth. This carbide-tipped blade when rotates at a constant speed cuts a wide variety of materials. Be it steel sheets, aluminum pipes, or corrugate metal, this compact chop saw can handle it all with ease. Besides accurate cuts, the disc also burrs the surface to a great extent so that you spend less time grinding or burning the ends.

Dewalt’s patented 45-degree adjustable Quick-Fence allows for fast and accurate angle cuts. And the best part is, you do not require any tools to adjust the fence. And similar to that, a quick-lock wise allows for fast clamping on different size materials. Thus, it saves time and helps increase productivity.

Wrist fatigue is common while operating such heavy machinery. But that won’t be a major issue with Dewalt carbide-tipped metal cutting saw as its horizontal handle is designed to put less pressure on the user’s wrist. And less pressure on the wrist means more hours of work without taking multiple breaks.

Our Verdict

Pros:

  • Largest capacity in its class, 5-1/3-inch round and 4-1/2 by 6-1//2-inch rectangular
  • Patented, tool-free 45º adjustable fence
  • Heavy-duty lockdown pin allows for easy and safe transportation
  • Features a spindle lock that allows you to make wheel changes quickly
  • Adjustable chip deflector lets you keep your face safe from flying metal shavings
  • Comes with a wrench and vertical clamp
  • Heavy-duty compression spring is durable and smooth than torsion springs
  • Best multi-cutter saw to cut a variety of materials

Cons:

  • The locking system is not up to the mark
  • Construction of base could be much better

Key Features:

  • 15-amp motor
  • 4 HP
  • 1300 RPM no-load speed
  • Max cutting capacity(round): 5-3/16-inch
  • Adjustable quick-fence
  • 66-tooth carbide-tipped cutting blade
  • 1-year warranty
  • Weighs 47 pounds

4) PORTER-CABLE Chop Saw, 15-Amp

PORTER-CABLE Chop Saw, 15-Amp

We understand such heavy tools can be quite expensive. But not all have a high budget to spend on a single tool. So we’ve picked the Porter-Cable inexpensive chop saw that is perfect for home use. But do not let the low cost of the product fool you with its capabilities as the robust construction and high-speed saw blade have a lot to offer.

Just like a majority of high-end industrial chop saws, this compact tool also features a quick-release metal clamp. This safe clamp release helps with the quick cutting of various materials that include wood, plastic, PVC, and of course, various metals. While sharp blade cuts through metals, the heavy-duty steel base helps to keep the tool steady. Therefore, you do not have to add weight to the base while dealing with denser materials.

Small projects often have milter edges. And thankfully, the Porter-cable cut-off machine features a cutting fence with miter adjustment. You can adjust miter cuts to 45-degree. This angle helps make corners of windows, shelves, or any other decorative frame.

Heat and spark are common while operating any metal cut-off saw. But then there’s a way to deal with sparks by adjusting the spark deflector. Set the deflector according to keep the sparks on the ground, away from your hands and face.

Our Verdict

Pros:

  • It is a corded-electric cut-off saw with an 8-feet long cord
  • Heavy-duty steel base provides maximum stability
  • Provides 1-year free service
  • Highly portable metal cutting saw
  • Lightweight product is perfect for home DIY projects
  • Features a spindle-lock for easy blade change
  • CSA listed
  • A best-rated metal chop saw under $200

Cons:

  • Not ideal for heavy industrial use
  • Cuts slow

Key Features:

  • 15 Amp
  • Max speed: 3800 RPM
  • Max cutting thickness: 4.875-in
  • 14-inch blade diameter
  • Quick-release material clamp
  • 3-year limited warranty
  • Weighs 32 pounds

6) Slugger by FEIN MCCS14 Metal Cutting Saw

Fein Slugger Metal Cutting Chop Saw with Depth Stop

Stop less and work more with the Slugger metal cutting saw. The 14-inch circular mild steel saw blade generates very little heat while cutting. Be it steel, aluminum, or iron pipes, Slugger MCCS14 has a round solid capacity of 4-1/8-inches at 45 degrees and 5-1/8-inch at 90-degree. Also, the sharp round saw gets the job done without many sparks like abrasive cut-off saws.

While many similar tools are limited to cutting metal, this unit is one of the best chop saws for cutting both metal and wood. Also, it cuts both the materials at all angles for the effortless completion of the project. And thanks to the strong cast aluminum base that adds stability to the tool while cutting dense materials.

In addition to durable construction, the heavy-duty cut-off saw features an automatic retracting lower safety guard. This retracts the rotating saw as soon as it goes beyond the set position for added user protection. Thus, an excellent feature for beginners.

Our Verdict

Pros:

  • Ideal for cutting steel, aluminum, stainless steel, wood, and various other metals
  • Automatic retracting lower safety guard
  • High-motor torque
  • Majority of metal/wood chips and debris falls into the container below
  • Table base clamp for precise, clean cuts
  • Cuts metal/wood from 0 to 45-degree
  • UL/CSA approved
  • Best slow-speed metal chop saw for the money

Cons:

  • Poor chip collector. Metal debris and wood-shaving fly everywhere rather than falling into the box
  • Lacks locking pin

Key Features:

  • 2200-watt motor
  • 1300 rpm
  • Max cutting width: 5-1/8-in
  • Quick-release table clamp
  • 14-inch saw
  • Auto-retracting feature
  • Limited warranty
  • Weighs 54 pounds

7) Ironton Dry Cut Metal Saw – 14in. 15 Amps

Ironton Dry Cut Metal Saw

Redoing any room of your home can be a tedious task, especially when you do not have the right tools in the hand. And if you’re looking forward to replacing old metal or PVC pipes of bathroom or kitchen with new ones then Ironton dry-cut metal saw could be a great help. This budget cut-off saw is equipped with a carbide-tipped blade. And this 14-inch circular disc is capable of cutting 4-3/4-in round and 4-1/8-in square stock.

With a no-load speed of 1450 rpm and a maximum of 3-3/8 horsepower, the machine is ideal to work with various materials. Also, it is a dry-cut carbide-tipped saw that cuts pipe, angle iron, conduit, plastic, aluminum tubes, etc. Plus, no coolant or deburring is necessary.

The D-shape handle of the compact chop saw provides maximum comfort while working with aluminum and steel pipes. Just below the handle is a thumb lock button that keeps the saw from starting accidentally. While the thumb lock reduces the chances of accidents, the shield protects your hand from debris and sparks during the cut.

Tool-free adjustment of guide plate from 0-degree to 45-degree. This hassle-free adjustment eases miter cuts. In short, you can miter cut or straight cut plumbing pipes for kitchen sinks or bathroom tubs with this heavy-duty metal cut-off.

Our Verdict

Pros:

  • Perfect for cutting stainless steel wires, aluminum sheets, and other ferrous and non-ferrous metals
  • Ergonomic D-shaped handle
  • A shield right below the thumb lock protects you from debris and hot sparks
  • Heavy-duty cast aluminum base
  • Thumb lock-off safety button
  • Generates minimal heat even on continuous use
  • Best quality dry-cut metal cutting saw

Cons:

  • Clamp lock could be better
  • Runs loud

Key Features:

  • 15 Amp
  • 3-3/8 HP
  • 1450 no-load rpm
  • Max capacity: 4-3/4-in(round)
  • 1-inch arbor size
  • Weighs 52 lbs

What kind of blade do you use to cut metal?

Both ferrous and non-ferrous metals need a durable blade to cut through. Earlier, the use of abrasive saws was common but now there are various types of saw blades that you can use to cut specific categories of metal. For example, the diamond cut blade is best for cutting metal, especially ferrous metals. Thanks to their solid strength and hardness that provides clean, virtually burr-free cuts.

Go for soft or mild-string blades while cutting non-ferrous metals like aluminum bronze, tin bronze, copper, etc. Such mild saw blades ensure cleaner cuts without causing more sparks. And fewer spark means less heat.

You can keep both types of circular cut-off blades at home as many units allow a quick of blades to cut various materials.

What metals I can cut with a Chop Saw?

There is a list of metals that you can cut with a good-quality chop saw. However, some ferrous metals require a strong blade but chopping won’t be an issue as long as you’ve got the right blade. Below listed are a few of the many metals that you can cut with a chop saw.

  • Steel
  • Aluminum
  • Copper
  • Metal sheets & pipes
  • Cast iron
  • Riber
  • Tubing
  • Square tube
  • Angled iron
  • Corrugates metal, etc

Metal Cutting Process

It is important to remember that these tools are extremely sharp. And you should never try to operate or touch the blade with bare hands. The metal cutting process requires utmost care and focus. Follow the below tips to cut metal precisely and safely.

  • Set the tool firm against a table or a wall. Make use of appropriate tools to stabilize the unit on an even level.
  • The clamping should be on the same side of the cut to avoid or minimize jamming and kickbacks.
  • Wait for the cutting blade to reach full speed before you start cutting metal.
  • When dealing with new materials, give a trial run first to observe how clean your metal cutting disc will chop the material.
  • Once the cutting work is done, lift and let the wheel stop completely before releasing the handle.
  • Take out the chip tray to dispose of metal shaving or chips safely.
  • Clean the tool safely and workspace before storing it away.

Safety Tips For Using Metal Cutting Chop Saw?

One should always be safe while operating such a sharp tool. Take care of the below things while using a metal cutting chop saw to avoid any unfortunate accidents.

  • Always wear safety gloves or handguards before operating the machine.
  • First of all, remove the scraps from the chip box to avoid getting the area messy later when the tool is on.
  • Adjust the disc guard in such a way that sparks and debris remain away from your face.
  • Never attempt to remove the disc guard or shield.
  • Use the appropriate blade to chop various materials. For example, it takes a different blade to make miter cuts in some materials.
  • Let the blade reach full speed before cutting and wait for it to stop completely before you let go of the handle.
  • Set the angle bar, steel wire, cast-iron rods, etc, firmly on the base before you start cutting them.

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The Bottom Line

Chop saws are powerful metal cutting tools. From stainless steel to alloys, a good-quality metal cut-off can cut a variety of ferrous and non-ferrous metals. However, some models also allow for cutting wood which could help in your home DIY project. And on the other hand, dry-cut chop saws are best for cutting dry metals like aluminum, steel, copper, etc, without the use of coolant. Now that you have the best chop saw metal cutting tool list, it’s time to make a place for a new tool in your garage/workshop.

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